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Your Challenge

Production managers and electrical planners in wire assembly know these problems all too well: Despite using state-of-the-art machines (e.g., Komax Zeta), many work steps are still carried out manually and are time-consuming. Wire lists have to be prepared by hand, which increases the potential for errors and delays the production of stranded conductors and cable assemblies.

Unclear spot taping or incomplete labeling leads to confusion during wiring. The consequences: revisions, downtime, and rising costs.

Our Solution

WIRE Mind automates the preparation of your data for cable assembly and brings order to the process. The software processes your wire lists fully automatically, checks all information for plausibility, and intelligently creates wire bundles in the correct assembly sequence.

This reduces sources of error to a minimum. The speed, quality, and reliability of your production increase – manual rework is a thing of the past.

Upload Your Wire List
Upload the wire list for your current assembly to WIRE Mind – whether as an Excel file, CSV, EPLAN file, or directly from your CAD program.
Automatic Optimization
With just one click, WIRE Mind analyses all of the data. The software optimally sorts and creates wire bundles, checks all of the details for errors, creates the labels for the individual wires, and prepares everything for production.
Production-Ready Output
In seconds, you receive a finished wire list or a machine-readable control file. You can transfer these directly to your production machine. Of course, you can also send us the list and we will create the strand sets for you.
Wire Mind has cut our wiring time in half. The software integrates perfectly into our production workflow and has virtually eliminated errors.
—  Markus L., Production Manager at ElektroMeyer GmbH

Key Features and Benefits

  1. Automatic Wire List ProcessingUpload your wire lists (from Excel, as a CSV file, or directly from CAD systems) and Wire Mind will process all of the entries in seconds. No more manual data entry – save hours of work time.
  2. Intelligent Bundle Creation & SortingThe software automatically groups wires into optimal bundles and sorts them in the correct order. Every wire ends up exactly where it belongs – for smooth, fast further processing, e.g., in control cabinet construction.
  3. Direct Connection to Production MachinesWIRE Mind seamlessly communicates with your fully automated wire production machine, such as Komax Zeta machines. Transfer the processed data directly to the wire assembly machine and start production at the push of a button, without manual programming.
  4. Flexible Mapping and Data ValidationAdapt WIRE Mind to your existing processes – the software can be flexibly configured, regardless of whether you use special designations or data formats. Built-in data validation mechanisms ensure that incorrect or incomplete inputs are detected before they enter cable production.
  5. Optimized Cable AssemblyFrom the planning tool to the finished wiring, WIRE Mind creates a continuous workflow with step-by-step processes. Less downtime, higher machine utilization, and significantly accelerated production – this is how you get the most out of your wire assembly.
We used to spend hours organizing wire lists – now WIRE Mind does it in seconds. Our Komax has been running at full speed since then, and we save a huge amount of time every day.
—  Murat C. Head of Control Cabinet Construction INGELA Ingenieurgesellschaft für elektrotechnische Ausrüstung mbH

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