Efficiency and Accuracy with Spot-Taping Software
WIRE Mind – Wire assembly at the press of a button
Automate your wire assembly, reduce errors, and speed up the assembly of control cabinets by up to 80%. WIRE Mind processes your wire lists in seconds. The wire spot-taping software creates optimized, production-ready outputs for your wire processing machine.
Your Challenge
Production managers and electrical planners in wire assembly know these problems all too well: Despite using state-of-the-art machines (e.g., Komax Zeta), many work steps are still carried out manually and are time-consuming. Wire lists have to be prepared by hand, which increases the potential for errors and delays the production of stranded conductors and cable assemblies.
Unclear spot taping or incomplete labeling leads to confusion during wiring. The consequences: revisions, downtime, and rising costs.
Our Solution
WIRE Mind automates the preparation of your data for cable assembly and brings order to the process. The software processes your wire lists fully automatically, checks all information for plausibility, and intelligently creates wire bundles in the correct assembly sequence.
This reduces sources of error to a minimum. The speed, quality, and reliability of your production increase – manual rework is a thing of the past.
Wire Mind has cut our wiring time in half. The software integrates perfectly into our production workflow and has virtually eliminated errors.
Key Features and Benefits
- Automatic Wire List ProcessingUpload your wire lists (from Excel, as a CSV file, or directly from CAD systems) and Wire Mind will process all of the entries in seconds. No more manual data entry – save hours of work time.
- Intelligent Bundle Creation & SortingThe software automatically groups wires into optimal bundles and sorts them in the correct order. Every wire ends up exactly where it belongs – for smooth, fast further processing, e.g., in control cabinet construction.
- Direct Connection to Production MachinesWIRE Mind seamlessly communicates with your fully automated wire production machine, such as Komax Zeta machines. Transfer the processed data directly to the wire assembly machine and start production at the push of a button, without manual programming.
- Flexible Mapping and Data ValidationAdapt WIRE Mind to your existing processes – the software can be flexibly configured, regardless of whether you use special designations or data formats. Built-in data validation mechanisms ensure that incorrect or incomplete inputs are detected before they enter cable production.
- Optimized Cable AssemblyFrom the planning tool to the finished wiring, WIRE Mind creates a continuous workflow with step-by-step processes. Less downtime, higher machine utilization, and significantly accelerated production – this is how you get the most out of your wire assembly.
We used to spend hours organizing wire lists – now WIRE Mind does it in seconds. Our Komax has been running at full speed since then, and we save a huge amount of time every day.
Need Help?
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Test the software and see for yourself!
Request your personal live demo now. At WUSTEC, we offer our customers high-quality, efficient, and future-proof solutions.